Introduction to the design of space mechanisms
EE-580
First lecture
Theme 1
- Introduction to the course
- Example of space mechanisms
- Space and the space environment: a general introduction
Readings (cf. section Readings and Bibliography below):
[1.1] ECSS-E-ST-10-04C Rev.1 Space engineering - Space environment (first cursory reading)
[1.2] S.K. Solanki et al. "Solar Irradiance Variability and Climate", Annu. Rev. Astron. Astrophys. 2013
- Theme 1 - Introduction (File)
- Exercise 1.1 (File)
- Exercise 1.1 - Solution (File)
- Exercise 1.2 (File)
- Exercice 1.2 - Solution (File)
Second lecture
Theme 2 - Part 1
Environmental constrains
Effects on equipments and materials
- Vacuum
- Radiations
Readings: [2.1a] and, optional, French only, [2.1b]
- Theme 2 - Environmental constrains - Part 1 (File)
- Exercise 2.1 (File)
- Exercise 2.1 - Solution (File)
Third lecture
Theme 2 - Part 2
Environmental constrains (continued)
Effects on equipments and materials
- Radiations (continued)
- Vibration and shocks
Readings: [2.3] and [2.6]
Theme 3
Systems Engineering (SE), Project Management (PM) and Quality Assurance (QA)
- Theme 2 - Environmental constrains - Part 2 (File)
- Theme 3 - SE, PM and QA (File)
- Exercice 2.2 (File)
- Exercise 2.2 - Solution (File)
Fourth lecture
Theme 4 - Part 1
Materials
- Material properties
- Mechanical properties
Readings: [3.5]
- Theme 4 - Part 1 (File)
- Exercise 4.1 (File)
- Exercise 4.1 - Solution (File)
- Exercise 4.2 (File)
- Exercise 4.2 - Solution (File)
- Mini Project - Part 1 - Requirement Analysis (File)
Fifth lecture
Theme 4 - Part 2
Materials (continued)
- Thermal properties
- Electrical properties
- Magnetic properties
- Outgassing
- Chemical properties
- Optical properties
- Material selection
Readings: [4.5] and [4.7]
Reminder: first part of Mini Project (EE580_MP1) is due today before 16:00!
- Theme 4 - Part 2 (File)
- Exercise 4.3 (File)
- Exercise 4.3 - Solution (File)
- Exercise 4.4 (File)
- Exercise 4.4 - Solution (File)
Sixth lecture
Theme 5 - Part 1
Structures
- Properties and Constrains
- Assembly
- Mechanical Strength
- Deformations
Readings: [5.1] (not annexes)
Comments related to the first part of the Mini Project "Understanding of Technical Requirements"
Seventh lecture
Theme 5 - Part 2
Structures (continued)
- Assembly of Structures (bolts, rivets, ...)
- Vibrations (oscillator, sine and random vibrations, Miles formula)
Compliant Mechanisms
Reminder: second part of Mini Project (EE580_MP2) is due today before 16:00!
Eighth lecture
Theme 6.1: Components, Ball-bearings - Part 1
- Introduction
- The ball-bearings
Readings: [6.1] and [6.5]. Take also a look to the other documents proposed for this theme, including ADR's catalogue [6.2], which includes (like catalogues from other bearing manufacturers) many information for the sizing and selection of bearings.
Nineth lecture
Theme 6.2 Components: The ball bearings - Part 2
Readings: [6.7]
Theme 6.3: Components: Actuators - Part 1
Readings: [6.8]
Easter break (no course)
Tenth lecture
Theme 6.4: Components: Actuators (continued), sensors, ...
Readings: [6.10]
Reminder: last part of Mini Project (EE580_MP3) is due today before 16:00!
Eleventh lecture
3D Printing and Space by Mr. Lionel Kiener, CSEM
Twelfth lecture
Comments about the Mini Project: "Mechanism Concept".
How to start with a space mechanism project? From the requirements to a first concept: a comprehensive example through the Mechanism Concept exercise. Wether or not you have made the Mini Project, there is an interest to be present to the lecture, the lecture being about a practical example on how to manage, as an engineer, a space mechanism project.
Please do not forget to register for the exam on this MOODLE (week 28 April - 4 May here above)!
Deadline: June 6th, 2025, 17:00.
Thirteenth lecture
Theme 7: Reliability
Goals, tools, challenges
- Failure Mode Effects and Criticality Analysis (FMECA)
- Probability of failure
- Mean Time To Failure (MTTF)
- Reliability of structures
- Limitations, challenges
- Cost and Reliability
Please do not forget to register for the exam on this MOODLE (week 28 April - 4 May here above)!
Deadline: June 6th, 2025, 17:00.
Note: booked exam slots at the end of the day maybe move to earlier slots in case of empty gaps.
Ascension Day (no course)
Exams, 27 & 30 June, 1 July
Room: ELE 111
Reminder:
- Oral exam through random draw of a general question related to the course. No preparation.
- The examinee will present the subject and answer to more specific questions from the examinators, related to the content of the course.
- The subjects treated within the exercises can lead to questions during the exam.
The duration of the oral exam is 20 minutes, without any preparation. The exam is closed-booked.
Readings and Bibliography
- [1.1] ECSS-E-ST-10-04C Rev.1 Space engineering - Space environment (File)
- [1.2] S.K. Solanki et al. Solar Irradiance Variability and Climate, Annu. Rev. Astron. Astrophys. 2013 (File)
- [2.1a] P. Chiggiato “Outgassing properties of vacuum materials for particle accelerators”, Proceedings of the 2017 CERN-Accelerator-School course on Vacuum for Particle Accelerators, Glumslöv (File)
- [2.1b] P. Chiggiato "Dégazage des solides en ultravide : quelques notions de base pour les techniciens du CERN", CERN ATS/Note/2012/048 TECH (dated 2012-06-01) (File)
- [2.2] ECSS-E-ST-10-12C Space engineering - Methods for the calculation of radiation received and its effects, and a policy for design margins (File)
- [2.3] O'Neill "Computer Simulations of Radiation Shielding in Space by Polymeric Materials" (File)
- [2.4] Th. P. Sarafin (ed.), Spacecraft, Structures and Mechanisms, Wiley J. Larson, Managing ed., 1995. (Page)
- [2.5] ECSS-E-HB-32-26A Space engineering - Spacecraft mechanical loads analysis handbook (File)
- [2.6] G. Smet & S. Patti "A Mechanisms Perspective on Microvibration – Good Practices and Lessons Learned", Proceedings of the 44th Aerospace Mechanisms Symposium, NASA Glenn Research Center, May 16-18, 2018 (File)
- [2.7] ECSS-E-HB-10-12A Space engineering - Calculation of radiation and its effects and margin policy handbook (File)
- [3.1] ECSS-M-ST-10C Rev.1 Space project management - Project planning and implementation (File)
- [3.2] ECSS-E-ST-10C Rev.1 Space engineering - System engineering general requirements (File)
- [3.3] ECSS-Q-ST-20C Rev.2 Space product assurance - Quality assurance (File)
- [3.4] ECSS-M-ST-40C Rev. 1 Space project management - Configuration and information management (File)
- [3.5] ECSS-E-ST-10-06C Space engineering - Technical requirements specification (File)
- [3.6] NASA Systems Engineering Handbook SP-2016-6105, Rev 2 (URL)
- [4.1] ECSS-Q-ST-70C Rev.2 Space product assurance - Materials, mechanical parts and processes (File)
- [4.2] ECSS-Q-ST-70-71C Rev.1 Space product assurance - Materials, processes and their data selection (File)
- [4.3] ECSS-E-ST-32-08C Rev.1 Space engineering - Materials (File)
- [4.4] ECSS-E-ST32C Rev.1 Space engineering - Structural general requirements (File)
- [4.5] J.L. de Segovia "Physics of outgassing", CAS - CERN Accelerator School : Vacuum Technology, DOI 10.5170/CERN-1999-005.99 (File)
- [4.6] ECSS-Q-ST-70-02C Space product assurance - Thermal vacuum outgassing test for the screening of space materials (File)
- [4.7] Radiation heat transfer, by Prof. Z. S. Spakovszky (MIT) (File)
- [4.8] ECSS-Q-ST-70-09C Space product assurance - Measurements of thermo-optical properties of thermal control materials (File)
- [5.1] ECSS-E-ST-32C Rev. 1 Space engineering - Structural general requirements (File)
- [5.2] ECSS-E-ST-33-01C Rev. 2 Space engineering - Mechanisms (File)
- [5.3] Michel Del Pedro, Pierre Pahud, Mécanique Vibratoire, Systèmes discrets linéaires, EPFL Press, 1992. (URL)
- [5.4] Daniel J. Inman, Engineering Vibration, Pearson Education Limited, 2014. (URL)
- [6.1] ECSS-Q-ST-60C Rev.3 Space product assurance - Electrical, electronic and electromechanical (EEE) components (File)
- [6.2] NASA TM-107440 E. Zatetsky - A.Palmgren Revisited (File)
- [6.3] ADR Catalogue (File)
- [6.4] Definition of radial load ratings - MCR/AHR International (File)
- [6.5] NASA/TM-2008-214265 Relation Between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life (File)
- [6.6] P. Guay et al. "Ball Bearing Stiffness. A New Approach Offering Analytical Expressions", Proceedings of the 16th European Space Mechanisms and Tribology Symposium (ESMATS 2015), September 2015. (File)
- [6.7] NASA/CR-2005-213424 Lubrication for Space Applications (File)
- [6.8] M. LoSchiavo et al. "Mars 2020 maxon Commercial Motor Development from Commercial-Off-the-Shelf to Flight-Qualified Motors, Gearboxes, and Detent Brakes", Proceedings of the 45th Aerospace Mechanisms Symposium, 2020 (File)
- [6.9] MAXON Motor Catalogue (File)
- [6.10] G.A. Beauchemin, "DC Motor/Generator Technical Note - A Practical use of the Motor constant Km", MicroMo Electronics, 2002 (File)
- [6.11] ECSS-Q-ST-30-11C Rev.1 Space product assurance - Derating - EEE components (File)
- [6.12] "Strain Gauge Measurement – A Tutorial", National Instrument Application Note 078, August 1998. (File)
- [6.13] "Strain Gage Thermal Output and Gage Factor Variation with Temperature", Micro-Measurements technical note TN-504-1, August 2014. (File)
- [7.1] ESA White paper "Effective Reliability Prediction for Space Applications", ESA-TECQQD-WP-0969, May 2016 (File)
- [7.2] ECSS-Q-ST-30-02C Space product assurance - Failure modes, effects (and criticality) analysis (FMEA/FMECA) (File)
Videos of the Course
Videos of the Course 2021
Add. Ressources - Not for students
Eleventh lecture
Flexible structures by Dr. Luc Blecha, CTO, Almatech